涂裝設備型號
熱噴塑機 (噴鋅機,噴鋁機,噴鋅鋁不銹鋼機)型號
Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying injection machine spraying zinc alloy machine) series
·熱涂裝全系列期間:以某一種供暖系統將涂裝的產品(數據線或粉材)進行加熱,遇熱的的產品行成熔融或半熔融的情況的水分子,一些水分子以減小空氣中為牽引力以必要的速率撞擊并沉淀積累在基軀干上面,行成含有必要性能特點的涂裝層。
·以展示 主軸的各種,可分類引燃法和電熱器法。此外包涵引燃烈焰靜電粉末靜電噴涂料、爆炸事故靜電粉末靜電噴涂料及速度烈焰靜電粉末靜電噴涂料(HVOF);由是屬于焊弧噴砂及等鋁鐵正離子噴砂(又分臥式儲罐等鋁鐵正離子噴砂與水穩等鋁鐵正離子噴砂)。噴砂工序對金屬涂層有注重直接影響的是噴砂溫差(要從嚴的說,是溶滴震蕩基體面時的溫差)和溶滴震蕩接觸面的訪問速度。
·斯特爾熱噴砂設計大部分于高壓鐵塔、燈桿、橋面、水閘們、船運等空間結結構’大大小長效機制防腐蝕及造紙技術烘缸、彩色印刷輥、曲軸等工件產品的接觸面摩擦的噴砂修理,還適于電阻、電瓷業內的探針噴砂等。
·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.
·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.
·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.
◆涂覆工作 Coating function
重要依據澳大利亞F.N.LONGO對熱靜電粉末噴涂耐磨鍍層的總類具體方法,耐磨鍍層按功能表可可分為:
1、耐磨鍍層損鍍層。具有抗黏著損傷、表面能身體疲勞損傷鍍層和耐沖濁鍍層。但其中個別條件同時還有抗低溫(<538C)磨花和抗中高溫(538~843C)剎車盤磨損鍍層之分。
2、耐熱性抗防硫化金屬表層。宜種金屬表層比如耐高溫的過程(中僅有防硫化氣息、被耐酸性實驗室氣體、低于843℃的沖蝕及熱障)和熔融五金過程中 (其中的有熔融鋅、熔融鋁、熔融鐵和鋼、熔融銅)所軟件應用的納米涂層。
3、抗十足和浸漬金屬侵蝕不銹鋼金屬涂層。十足金屬侵蝕不銹鋼有企業互動性、鹽性互動性、田野互動性等發生的金屬侵蝕不銹鋼;浸漬金屬侵蝕不銹鋼有服用水惠陽區、非服用水惠陽區、熱惠陽區、淡鹽水、催化和食物手工加工等發生的金屬侵蝕不銹鋼。
4、電導和功率阻值表層。這種表層適用于電導、功率阻值和屏蔽掉。
5、回復長度納米鍍層。此種納米鍍層應用在鐵基(可銑削與可軸類的合金類鋼和耐蝕鋼)和稀有黑色金屬黑色金屬(鎳、鈷、銅、鋁、鈦及他倆的合金類)工藝品。
6、廠家器件時候的控制涂膜。這涂膜可磨。
7、耐催化被灼傷不銹鋼鋁層。催化被灼傷不銹鋼涉及到所有酸、堿、鹽,所有硅酸物和所有充分催化導電介質的被灼傷不銹鋼。
Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.
1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).
2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).
3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.
4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.
5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).
6. Mechanical components clearance control coating.The coating can be ground.
噴涂工藝機國產
◆成品優點和缺點 Product features
高脈沖靜電噴砂機.我平臺研制成功開拓的一類軟件。它是以電帶來脈沖為熱媒,將五金絲溶解,以壓縮視頻環境參與吸霧及散熱,將需靜電噴砂用五金絲吹成微細粒狀,高噴向 預解決鑄件外層,換取比較好涂膜。
High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.
◆可用于標準 Applicable scope
1. 通信鐵塔、橋面、水閥門、港口碼頭等鋼設備構造噴鋅噴鋁玻璃鋼防腐。
2. 造紙工業烘缸、印刷版輥、曲軸等工件產品外觀有損壞的靜電噴涂修整。
3. 電阻、電瓷職業的電級噴砂等。
4. 煤氣鍋爐四管、制粉平臺(軸流風機轉子及蝸殼)、滾筒式、烘缸、軸類、摸具等防磨防腐涂料涂裝層。
1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.
2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .
3. Capacitance, electroceramics electrode coating industry.
4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.
系統款式Model |
STR-400 |
STR-400A |
STR-250-D |
鍵入額定電壓Input voltage |
3相AC380V、50Hz | ||
額定值工作輸出熱效率Rated output power |
18kw |
13kw |
7kw |
穩定功率Rated current |
400A |
300A |
250A |
輸入輸出電流值Output voltage |
21~45V |
18~42V |
14~36V |
負債率Load rate |
60% | ||
電流轉換級數Voltage regulation series |
粗、細調各3檔、共9檔 | ||
長寬比圖長寬比Envelop dimensions |
600×460×850 | ||
載重量Weight |
215kg |
195kg |
140kg |
絕緣電阻中等級Insulation class |
E |
◆常見技術應用技術指標 Main technical parameters
涂裝資料 Spray materials |
數據線尺寸 Wire diameter(mm) |
使用操作功率 Common working current(A) |
滿載電壓電流 load voltage(V) |
使用大氣帽規格 Choose air hat caliber(mm) |
噴砂生產率 Spraying efficiency(kg/h) |
鋅絲Zinc wire |
1.2-3.0 |
80-210 |
18-30 |
6-8 |
32 |
鋁絲Wire |
1.2-3.0 |
120-240 |
25-38 |
6-8 |
30 |
銅線Copper wire |
2.0 |
150-200 |
35-40 |
7-8 |
18 |
高合金鋼絲High carbon steel wire |
2.0 |
150-220 |
10-44 |
8 |
21.5 |
不銹絲繩Stainless steel wire |
2.0 |
150-220 |
10-44 |
8 |
32.5 |
鋅鋁Zinc, aluminum |
1.2-2.0 |
80-110 |
18-28 |
7 |
19-28 |
鉛錫錳鋼絲 Lead-tin alloy silk |
1.2-3.0 |
|
|
|
|
本套機械由飛速電孤噴槍、電孤靜電粉末噴涂開關電源根據。另需配置機械:自然自然空氣壓表縮機、自然自然空氣濾芯、放絲盤架。
This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.
氣流的壓力 Air pressure |
輸出開關電源 Input power |
輸送效率 Output power |
工作輸出滿載電流值 Load voltage output |
外接電源重量體積 Power weight |
調節的電壓 Adjusting voltage |
>0.5Mpa |
380V(三相電)50HZ |
16KW |
18-44V |
178kg |
0-24V |
主要包括內置式式電氣控制氣、電觸點開關,進行操作更便捷,可達到長間距登高英語作業。
塑料顆粒飛行器運行速度達420m/s以下。
心軸氣團轉速達600m/s。
鋁層沉淀率大過75%。
The one-piece electric control pneumatic, electric switch, the operation more
convenient, may realize the long distance race homework.
The speed of 420 particles m/s above.
Axial flow speed of 600 m/s.
Coating deposition rate of more than 75%.
噴槍重 Gun weight |
的空氣壓力差 Air pressure |
環境需求量 Air consumption |
送絲的引力 Send silk gravity |
調節條件 Speed range |
插入電壓降 Input voltage |
2.65kg |
>0.5Mpa |
>1.85m3/min |
>8kg |
無極調速器 |
≤24V(整流) |
粉末噴涂機系統
1、焊弧涂裝機具體使用金屬結構特征的大占地面防潮及剎車盤磨損或生產制作疏漏的零件單單從表面消除和化學合成電解電容導電鋁層等。
2、主要靜電粉末噴涂建材:鋅、鋁等。
3、按照區別工況法狀況的生產需要,該脈沖噴槍可固定住在數控上對流程的大軸類實施噴涂料。
4、使用拉式脈沖噴槍,推式脈沖噴槍也可致用。
5、該電源模塊將噴槍工作內容把控、送絲調節、的氣體聚氨酯保溫管集身穿是非常完美的電弧放電噴噴涂工藝機。
1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.
2、Main spraying materials: zinc, aluminum, etc.
3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.
4、It can be used to pull type arc gun, also in push type arc gun.
5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.